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Great Western Valve is an industrial valve services company specializing in control, pipeline, and safety relief valve repair and remanufacturing with turnkey machining and repair capabilities. We are ISO 9001:2008 certified and are the only such company in Texas - demonstrating our exceptional workmanship and commitment to quality.
- Valve is received and assigned a work order number
- Number is stenciled on valve for orientation
- Before pictures taken from 4 angles
- Valve as-found condition is documented
- Valve functionality check is performed and recorded
- Valve is completely disassembled to component level
- Metal parts are sandblasted to bare material
- Parts are inspected by Quality Control (QC) Personnel and the Repair Scope is generated
- Damaged parts are photographed and e-mailed to customer
- Upon customer approval, Repair Scope is carried out
- Components requiring machining are completed per QC-issued Repair Scope
- Line boring principles are used in the machining of bodies and bonnets
- Critical dimensions are brought back to OEM and Industry Standards
- PMI is performed on components needing repair or replacement to ensure compliance with customer specifications
- Average Machinist has 20+ Years OEM Experience
- Weld repairs are accomplished using certified procedures and certified welders
- Repairs performed on all materials including exotics ; Stellite, Hastalloy, Inconel, Monel, Chrome Moly, etc.
- Positive Material Identification (PMI) with non-destructive Niton Analyzer
- Hard facing and cladding
- Heat treating, stress relieving, and x-ray are also available
- All parts are inspected by QC prior to assembly
- All soft goods, elastomers, and bolting are replaced
- All pipe fittings and stainless tubing are replaced
- Valves are assembled to OEM or customer specifications
- All soft goods, elastomers, and bolting are replaced
- All Instruments receive factory new relays
- Emerson AMS ValveLink Software
- Emerson 475 Field Communicators
- Licensed for HART & Foundation Fieldbus
- Valves are tested to customer requirements and/or Industry Standards including, but not limited to, FCI 70-2-2006, API 598, API 6D, & NBIC Sec VIII
- Tests are witnessed and approved by QC Department
- Final test performed after all accessories are assembled
- After successful testing, the valve is shipped back to the customer along with the repair report detailing the as-found condition and all work performed
- National Board of Boiler & Pressure Vessel Certified VR Stamp
- ASME Code Section VIII
- Special Certification - Machining
- Air/Gas and Liquid test media
- Pre-test
- Cleaning, Repair, and Machining
- Set pressure adjustments and verifications
- Final Set and Testing
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